Proserv Testing and Calibration

Testing & Calibration

Specialist Solutions

At Proserv, we are committed to delivering an innovative range of solutions and services that enhance operational efficiency and productivity for clients worldwide.

With a track record spanning over 40 years, our experienced teams can offer hire or purchase agreements with options for ongoing modifications, service and maintenance.

Proserv calibration services can be performed for electrical, metrology, temperature and pressure related instrumentation equipment onshore and offshore.

Furthermore, we can provide on-site servicing programmes for all our oilfield equipment including re-certification, testing, inspection, repair and calibration services on all products listed.

EQUIPMENT RENTAL, SERVICES AND RECERTIFICATION

The Complete Solution

With a track record spanning over 40 years, our experienced teams can offer hire or purchase agreements with options for ongoing modifications, service and maintenance.

At Proserv, we are committed to delivering an innovative range of solutions and services that enhance operational efficiency and productivity for clients worldwide.

Click into Learn More About our Rental and Calibration Options

What We Offer

Offshore calibration & testing

Calibration & Testing of equipment to industry standards

Minimal disruption as tests can be carried out on-site

Operational assurance and decreased downtime caused by control failure

Services tailored to meet the demands of our clients' business

Our Rental Fleet

Proserv carries an extensive rental fleet of general purpose and zone-rated equipment, enabling clients to control, monitor, measure and report during testing and maintenance activities.

Our rental fleet is available for short and long-term rental periods and includes:

Hydrostatic test equipment (gauges, recorders, PRVs, hydrostatic test pumps, gas boosters, manifolds)

Flushing and fluid cleanliness equipment (general purpose and zone-rated flushing rigs, particle counters)

Electrical and umbilical test equipment (dataloggers, temperature / humidity meters, multimeters, wireless umbilical datalogging systems, subsea reels)

Avoids up-front costs / CAPEX

No maintenance costs

Mobilisation at short notice

Equipment fully serviced and certified

Equipment availability to cover multiple applications / specific project requirements

Pressure Testing

Gauges, recorders, PRVs, hydrostatic test pumps, gas boosters, manifolds

Pressure Testing

Product	Description
Standard test gauges	10” dial ½” BSP & NPT male lower connection (adaptions available), 0.25% FSD, ranging from minus 1 barg (vacuum) to 2,000 barg (30,000 psi)/dual. C/W transit case
Digital pressure gauges	Keller Leo and Leo record digital gauges. Small, compact and durable digital gauges, ranges from 0-1,000 bar, accuracy of 0.1% FS
Euro pre-charge kit	Containing 0 to 400 barg (6,000 psi) gauges, 2.5 metre charging hose, accumulator connections, C/W transit case
Mechanical pressure recorder	Portable 12” circular chart, single pen mechanical chart drive, ranging from zero to 2,000 barg (30,000 psi) with adaptations to suit, 1/3, 2/8 & 24 hour to 7 day chart drives
Mechanical dual range recorder	Portable 12” circular chart, ranging from zero to 2,000 barg (30,000 psi), temperature -20 to +100ºC (adaptations to suit), configurations of pressure/temp available
Mechanical temperature recorder	Portable 12” circular chart, single pen mechanical chart drive, ranging from -20 to +100ºC
Hydrostatic test pumps, DA/DHDA	Single or twin acting air driven high volume pumps with hydraulic output, fill/test rig fitted with all air and hydraulic controls, ranges from 414 to 1,590 barg (6,000 to 23,000 psi), 0 to 10 barg (145 psi) air drive
Hydrostatic hydratron AZ type test pumps	Suitable for oil or water applications, mini pak, range 400 to 2,000 barg (5,800 to 30,000 psi)
Hydrostatic Haskel type test pumps	Suitable for oil or water applications, mini pak, range up to 1,000 barg (15,000 psi)
Over pressure protection skid	Can be set to clients’ requirements, ranging up to 700 barg (10,000 psi)
Gas booster test pumps	Suitable for all gas testing up to 1,379 barg (20,000 psi)
Hand pump	Hydraulic pump ranging up to 700 barg (10,000 psi)
Test manifolds	Working pressure 700 to 1,500 barg (10,000 and 22,500 psi), 5 or 7 port options are available, built in thermowell with ½” npt (f) connection
Block and bleed valves	Providing 3 ports up to 700 barg (10,000 psi)
HP hose assemblies	1,800 barg (26,100 psi), 3 to 30 metres, ¼” bsp (f) ends
Pressure relief valves	Ranges from 0 to 1,700 barg (25,000 psi), suitable for gas and fluid services, range of connections to suit

Flushing and Fluid Cleanliness Equipment

General purpose and zone-rated flushing rigs, particle counters

Flushing and Fluid Cleanliness Equipment

Product	Description
Hydraulic filter pod	Ranges up to 1,000 barg (14,500 psi)
Flushing rigs general purpose safe area	Electrically driven, suitable for mineral oils and water-based glycol subsea control fluids, flow rates up to 35 litres per min. and pressures to 345 barg (5,000 psi)
Beckman Coulter HIAC PODS+ particle counter	Portable liquid particle counter measuring fluid cleanliness and optimising flushing time to compliment maintenance programmes, reporting standards include ISO 4406, NAS 1638 and SAE AS4059
Pamas SBSS particle counter	High resolution digital system for analysis of water and oil based fluids with NAS 1638 and SAE AS 4059 and ISO 4406 classifications
Pamas S40 particle counter	Portable high resolution digital system for analysis of water and oil based fluids with NAS 1638, SAE AS4059 and ISO 4406 classifications

Electrical Test Equipment

Dataloggers, temperature/humidity meters, multimeters, wireless umbilical datalogging systems, subsea reels

Electrical Test Equipment

Product	Description
Datalogger	GX20 allows paperless datalogging with up to 10 channels
Thermocouple assembly	Type T and K, suited for measurements in the -200 to +1,350°C range, suitable for use with above datalogger
Megger insulation tester high voltage	Performs insulation resistance tests up to 5kV with an accuracy of ±5%
Calibrator, Druck DPI 615	Battery powered portable pressure and mA calibrators, ranges from -1 bar to 20 bar (vacuum 290 PSI) and 4 - 20 mA
Multimeter (Fluke)	87-V and 787 process multimeter
Low Resistance ohmmeter megger	DLRO 10X
Temperature/humidity meter	Testoterm 610, measuring range -10 to +50°C, accuracy ±0.5°C
Pressure transducers/ pressure transmitters	Ranges from vacuum -1 to 4,000 barg (60,000 psi), range of connections to suit
Subsea reel	250 metres C/W digital temp indicator
Wireless datalogging system	Squirrel 1,000 series, multi-channel wireless datalogger for real time monitoring of hydraulic pressure and electrical continuity of insulation resistance, ranges as per clients’ specifications
Time domain reflectometer	Bicotest model T625 with a range of 0 to 20 kilometers, suitable for any metallic cable C/W kyoline printer

Chemical Injection

We offer bespoke designs and engineering solutions to satisfy new build equipment requirements or adapt existing equipment to meet new standards.

Our packages include:

Training

Feasibility studies

Onsite or offshore surveys

Scheduled maintenance trips

Documentation support through MOC process

In-house chartered production chemist

Corrosion monitoring

Aftermarket support – calibration/service portal

Chemical Transfer Pumps

Model No.	Size	Max Volume GPH/LPH	Max Discharge Pressure PSIG/BARG	Max Suction Lift/m
B25	1"	2160 / 8175	1-1 Ratio	7.6
B50	2"	7920 / 30000	1-1 Ratio	7.6
PD05P	1/2"	780 / 2952	NA	4.5

Williams ‘V’ Series Pneumatic Plunger Pumps, Pump Performance

Model Number @ Air/Gas Supply Pressure	Max Volume GPH/LPH	Volume Per Stroke	Stroke Length	Strokes Per Minute (Range)	Max Discharge Pressure (PsiG / BarG)	Max Air Consumption SCF Per Day
CP125V12S @ 100 PsiG	0.07 / 0.27	0.1 cc	0.5"	1-45	8650 / 5964	180
CP250V22S @ 100 PsiG	0.57 / 2.16	0.8 cc	1"	1-45	7200 / 4964	1150
CP250V300 @ 100 PsiG	0.57 / 2.16	0.8 cc	1"	1-45	13100 / 903.2	2100
CP500V22S @ 100 PsiG	2.30 / 8.71	3.2 cc	1"	1-45	1750 / 120.7	1150
CP500V300 @ 100 PsiG	2.30 / 8.71	3.2 cc	1"	1-45	3250 / 224.1	2100
CRP500V400 @ 100 PsiG	2.30 / 8.71	3.2 cc	1"	1-45	6300 / 434.4	3584
CRP500V400 @ 150 PsiG	2.30 / 8.71	3.2 cc	1"	1-45	9200 / 634.3	5250
CRP750V400 @ 100 PsiG	5.00 / 18.9	7.0 cc	1"	1-45	2600 / 178.3	3584
CRP750V400 @ 150 PsiG	5.00 / 18.9	7.0 cc	1"	1-45	4000 / 275.8	5250
CRP1000V400 @ 100 PsiG	9.18 / 34.75	12.9 cc	1"	1-45	1520 / 104.8	3584
CRP1000V400 @ 150 PsiG	9.18 / 34.75	12.9 cc	1"	1-45	2300 / 158.6	5250
CRP1000V600 @ 100 PsiG	9.18 / 34.75	12.9 cc	1"	1-45	3400 / 234.4	7190
CRP1000V600 @ 150 PsiG	7.11 / 26.91	10.0 cc	1"	1-35	4700 / 324.0	10210
CRP1000V800 @ 100 PsiG	9.18 / 34.75	12.9 cc	1"	1-45	6300 / 434.4	12342
CRP1000V800 @ 150 PsiG	7.11 / 26.91	10.0 cc	1"	1-35	9100 / 627.4	18150

This data should only be used to provide you with initial size selection. Contact Proserv for the performance graphs to allow verification of your pump selection.

Williams ‘W’ Series Pneumatic Plunger Pumps, Pump Performance

Model No. @ Air/Gas Supply Pressure	Max Volume GPH / LPH	Volume Per Stroke	Stroke Length	Strokes Per Minute (Range)	Max Discharge Pressure (PsiG / BarG)	Max Air Consumption (SCF per Day)
CRP1500W400 @ 150 PsiG	22.90 / 86.40	36 c.c.	1 1/4"	1-40	600 / 41	11,543
CRP1500W600 @ 150 PsiG	22.90 / 86.40	36 c.c.	1 1/4"	1-40	1950 / 134	26,000
CRP1500W800 @ 150 PsiG	22.90 / 86.40	36 c.c.	1 1/4"	1-40	3450 / 238	46,000
CRP2250W600 @ 150 PsiG	90.00 / 336.00	160 c.c.	2 1/2"	1-35	900 / 62	46,000
CRP2250W800 @ 150 PsiG	90.00 / 336.00	160 c.c.	2 1/2"	1-35	1800 / 124	81,000

* This data should only be used to provide you with initial size selection. Contact Proserv for the performance graphs to allow verification of your pump selection.

‘CLD’ Series Pneumatic Diaphragm Pumps, Pump Performance

Model Number @ Air/Gas Supply Pressure	Max Volume GPH/LPH	Volume Per Stroke	Strokes Per Minute (Range)	Max Discharge Pressure (PsiG / BarG)	Max Air Consumption (SCF per Day)
CLD100-316-TFE @ 100 PsiG	0.75 / 2.8	1.0 cc	1-45	80 / 5.52	20
CLD100-TFE-TFE @ 100 PsiG	0.75 / 2.8	1.0 cc	1-45	75 / 5.17	20
CLD200-316-TFE @ 100 PsiG	10.0 / 37.8	14.0 cc	1-45	98 / 6.76	255
CLD200-TFE-TFE @ 100 PsiG	10.0 / 37.8	14.0 cc	1-45	93 / 6.41	255
CLD400-316-TFE @ 100 PsiG	45.0 / 170.3	63.0 cc	1-45	93 / 6.41	1200
CLD400-TFE-TFE @ 100 PsiG	45.0 / 170.3	63.0 cc	1-45	90 / 6.20	1200

Haskel DGSTV-60

HASKEL-DGSTV-60

Maximum Air Supply 125 psi (8.5 bar), Single Air Head - 6 HP (4.5 kw)
Model	Ratio Dash No	Actual Area Ratio	Maximum Rated Output Pressure				Displacement / Cycle		Connection Ports
			Continuous		Intermittent		Displacement / Cycle		Connection Ports
			PSI	Bar	PSI	Bar	CU IN	ML	Air Drive	Inlet	Oulet
GWD, GSFD, DGFD, DGSFD, DGSTVD	-12	14.8	8000	552	10000	690	15.9	260.0	3/4"	1	1/2"
*GW, DGF, GSF, DGSF, DGSTV	-35	40.3	4375	302	4375	302	6.0	98.0	3/4"	1	1/2"
	-60	69	7500	517	7500	517	3.5	57.0	3/4"	1	1/2"
	-100	115	8000	552	10000	690	2.1	34.0	3/4"	1	1/2"

*These pumps are not recommended for pressurised liquid inlet conditions

Calibration Services

Our United Kingdom Accreditation Service (UKAS) Accredited calibration services, in our Acredited Laboratory 0725 in Aberdeen, provide expert solutions for electrical, pressure, and dimensional instruments, with full certification and equipment management through our free customer portal.

Calibration Services

Our purpose-built UKAS Accredited Laboratory 0725, based in Aberdeen, provides a variety of calibration services, covering an extensive range of electrical and pressure instruments.

National traceable certification is available both in our laboratory and onsite within customer facilities, both on and offshore.

In our climate controlled laboratories we provide pressure (up to 60,000 psi), temperature and electrical calibrations, with full equipment report details provided on our UKAS accreditation schedule.

We also specialise in the calibration and repair of dimensional metrological instruments such as torque wrenches, micrometres, dial gauges and depth gauges utilising computerised calibration.

Through the use of our mobile service fleet, we can offer calibration and testing services onsite at client’s premises as well as offshore/overseas.

Proserv takes ownership and enables the management of your equipment calibration requirements. We do this utilising our free customer portal, providing secure access to full equipment reports and certification as well as re-calibration reminders to ensure your equipment remains in calibration for use during operations.

Instrumentation and Electrical Testing

Metrology Items

AC/DC volatge

AC/DC Current

Resistance

Capacitance

Frequency

PT100/Thermocouple

Optical tachometer

Insulation resistance/voltage/Current

Continuity resistance

Continuity current

AC voltage output

Loop resistance

RCD Current/trip current/trip time

PAT Insulation resistance/earth bond current/load & leakage current

Gas pressure -0.9Bar to 140Bar

Hydraulic pressure 0Psi to 60kpsi

Absolute pressure

Gas pressure -0.9Bar to 140Bar

Hydraulic pressure 0Psi to 40kpsi

Absolute pressure

-20ºC to 600ºC

114db @1KHz

External micrometers

Internal micrometers

Setting rods

Depth micometers

Bore micrometers

Dial indicators

Dial test indicators

Vernier calipers/height gauges/depth gauges

Gear tooth verniers

Feeler gauges

Screw plugs gauges, parallel & tapered threads

Screw ring gauges, parallel & tapered threads

Plain ring gauges, parallel threads

Master setting rings

Pin gauges and thread wires

Bevel protractors

Torque wrenches / screwdrivers

Bore gauges

Ball trammel sets

Telescopic gauge sets

Gauge block sets

STUB ACME screw plug/ring gauges, parrallel threads

Steel rules

Depth micrometer checkers

Lead gauge setting blocks

Pressure Testing and Technical Services

Delivered from our Aberdeen facility, our custom-built test bays offer hydro testing up to 40,000 psi and gas testing up to 30,000 psi, with results recorded through digital software and backed by Proserv certification.

Pressure Testing and Technical Services

With our custom built pressure test bays here in Aberdeen, we can offer hydro testing to 40,000Psi and gas testing to 30,000Psi which is recorded through our digital pressure testing software and recorded on Proserv certification.

We provide clients with:

Safe operating systems for the pressure testing of assemblies and components

Remotely controlled test systems allowing hydraulic flushing and testing to be controlled within a safe environment

Our team of fully trained and experienced technicians ensure equipment is maintained to the highest possible standard with the appropriate certification.

Technician services:

Servicing and repair of pumps and HPUs

Flushing operations

Chemical injection services

Hydrostatic testing

To discuss your equipment rental requirements, please contact Proserv at +44 (0)1224 957236 or via email at rental@proserv.com.

Specialists in equipment rental, testing & calibration solutions

Our purpose-built United Kingdom Accreditation Service (UKAS) Accredited 0725 Laboratory, based in Aberdeen, provides a variety of calibration services, covering an extensive range of electrical and pressure instruments.

We also specialise in the calibration and repair of dimensional metrological instruments such as micrometres, dial gauges and depth gauges. Using our mobile service van fleet, we can offer both pressure calibration and torque recalibration at our clients’ premises.

Instrumentation and electrical testing

Proserv ensures traceability calibration by adhering to industry standards, keeping units within factory specifications and suitable for many instruments.

Hydrostatic test equipment

Hydrostatic pressure testing is essential in the oil and gas industry for verifying the integrity and strength of pressure vessels, pipelines, and fluid containment equipment onshore and offshore.

Flushing rigs and systems

Flushing systems are vital in the energy industry for maintaining and cleaning hydraulic and lubrication systems by removing contaminants from pipelines, vessels, and equipment onshore and offshore.

Instrumentation and Electrical Testing

Ensuring Accurate and Reliable Calibration

Proserv is accredited by the United Kingdom Accreditation Service (UKAS), the main governing body setting the industry standard in engineering principles and calibration requirements. Traceability calibration ensures the unit is within the factory specifications and sufficient for many instruments. The instruments used for calibration are calibrated to UKAS and the relevant standards, therefore ensuring this traceability.

Technical Certification Standards

Accreditation by UKAS

ISO 9001:2015

COMPEX certified

IOSH certified

Haskel certified

Hydratron certified

Certified and fully trained personnel within the UK and Norwegian sector

Hydrostatic Test Equipment

Hydraulic Test Services and Pressure Test Pumps

Hydrostatic pressure testing is a critical process in the oil and gas industry, both onshore and offshore, for assessing the integrity and strength of pressure vessels, pipelines, and other equipment used in fluid transportation and containment.

Available for rent or for sale, Proserv’s hydrostatic test equipment plays a crucial role in ensuring safety, compliance with regulations, and reliable operation of oil and gas facilities.

Hydrostatic Test Equipment Rental

At Proserv, we have a comprehensive inventory of hire equipment including electrically driven hydraulic flushing units for mineral oil and water-based subsea control fluids, air-driven hydrostatic test pumps, ancillary equipment, and a wide range of air-driven chemical injection pumps. We have a large fleet of hydrostatic test pumps available for hire, providing a hydrostatic test capability up to 30,000 psi. Pumps range from small hand-operated units to single and double-acting air-operated pumps.

With large equipment stocks and logistical support, we can deliver the right equipment to any onshore or offshore location across the world. Our dedicated hire service can also combine hire agreements with modification service and maintenance packages designed specifically to meet your requirements.

All our test pumps, gas intensifiers, and flushing rigs are assembled in robust stainless steel frames for both protection and ease of transportation. With a wide range of pumps, recorders, gauges, and associated ancillary equipment strategically placed throughout our operational centres in the UK, Norway, and the Middle East, we have the capability to support client requirements globally.

Equipment Overview

Analogue and digital test gauges: Full range of standard test gauges from vacuum to 30,000 psi

Chart recorders: Mechanically driven single and twin pen chart recorders from vacuum to 30,000 psi and temperature from -20°C to +100°C

Ancillary equipment: Full complement of supporting equipment such as pressure test hoses, pressure relief valves, manifolds, and block and bleed valves

Dataloggers and associated pressure transmitters

Electrical equipment

Chemical injection pumps

Flushing Systems and Services

Ensure Hydraulic System Cleanliness

Flushing systems play a crucial role in the energy industry, both onshore and offshore, for the maintenance and cleaning of hydraulic and lubrication systems. These systems are designed to remove contaminants, such as dirt, debris, and residual fluids, from pipelines, vessels, and other equipment used in the industry.

Proserv’s flushing systems ensure the cleanliness, integrity, and efficiency of fluid systems, reducing the threat of equipment malfunctions. Proserv can provide clients with a wide variety of equipment for hydraulic fluid and system cleanliness monitoring and clean-up.

Hydraulic System Cleanliness

Even under normal operation, modern hydraulic systems generate particle contamination and must be flushed to ensure safe, efficient operation. Generally, newly delivered systems are flushed after manufacture and prior to commissioning to ensure both fluid and system are within specification. This has the advantage of reducing the risk of early failure and consequential warranty claims. Proserv’s flushing equipment ensures that systems are flushed at high velocities through filters designed to pick up the smallest of particles.

Proserv can deliver a varied fleet of flushing and hydraulic system cleaning equipment to suit most applications. Designed for cleaning to international standards, these rigs have been specifically developed by Proserv with flow rates from 5 to 34 litres per minute. All units accommodate standard mineral-based hydraulic fluids, and special units are available for synthetic and water-based fluids. Fully certified ATEX units are available for hazardous area (Zone 1) operation as well as normal industrial use.

Proserv can also supply AS4059 and NAS 1638 compliant automatic particle counters to ensure that hydraulic fluids and systems contain the minimum amount of solid particle contamination. These can be employed on-site where mineral or synthetic hydraulic fluids are used and a physical count is required. These devices can instantly define the number of particles found in a single fluid sample, within the set ranges of between 5 and 100 microns.

Proserv can manage the cleanliness of existing, recently installed, and newly manufactured hydraulic systems, or rent out the equipment, enabling suitably qualified clients to undertake the work themselves.

Aftermarket Service Portal

DELIVERING AGILITY AND GREATER EFFICIENCIES

The Aftermarket Service Portal gives customers immediate access to specific, brochures and specification sheets, requests for quotes are easily built and uploaded to the relevant local contact.

Working With You Around The World

Proserv’s global footprint means a Proserv facility or distributor is never far away and will be able to support your requirements.

Visit our aftermarket services portal to view our range of equipment for sale or rental with fast delivery worldwide.

Visit the Portal

Case Studies

Hydraulic Pipeline Flushing Offshore

A major operator needed to perform hydraulic pipeline flushing on multiple offshore assets in the Niger Delta.

Case Study:

Hydraulic Pipeline Flushing Offshore

The Challenge

A major operator needed to perform hydraulic pipeline flushing on multiple offshore assets in the Niger Delta. The challenge was ensuring efficient and contamination-free flushing within a tight project timeline.

The Response

Proserv’s team deployed specialized hydraulic flushing equipment and experienced technicians. We implemented a tailored approach using high-flow flushing units to ensure effective removal of contaminants.

The Result

The hydraulic pipelines were successfully flushed to ISO cleanliness standards. The project was completed on time, minimizing downtime and ensuring the operator’s offshore assets were ready for operation.