Proserv’s subsea services offer a range of capabilities to ensure efficient and reliable underwater operations. Our capabilities are supported by highly qualified offshore personnel and robust onshore engineering resources, enabling us to provide comprehensive and effective subsea services.
Global reach Fully equipped service hubs worldwide24/7 supportRound-the-clock worldwide assistance100+ systems
Subsea systems serviced annuallyFuture readyObsolescence strategies and asset life planningExpert teamsMulti-discipline support, global scale
Proven Global Excellence in Subsea ServicesProven Global Excellence in Subsea ServicesFrom complex retrofits to full subsea control systems, Proserv has successfully delivered and commissioned installations for leading operators worldwide.Each project demonstrates our ability to integrate seamlessly with existing infrastructure, extend asset life, and ensure reliable performance in demanding offshore environments.Example Of Our Global Track Record
Proven Global Excellence in Subsea Services
Shell PrincessRetrofit
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Client:
Shell
Location:
Princess Field, Offshore
Equipment:
Open Communications Hub (OCH), AC Power Control System
Shell Princess – Open Communications Hub RetrofitProject Background
With a step-out distance of 6 km and water depth of 1200 m, Shell required communication from an existing topside system to the subsea system via power-line communication, co-existing with FMC KOS 150 SCMs. The key requirement was to optimise performance while ensuring a 20-year design life.
Solution
Proserv delivered a retrofit Open Communications Hub (OCH) solution to provide co-exist high-speed communications on the power line with existing SCMs. This enabled the conversion of AC high-voltage to DC, with full subsea power management to all instruments.
Scope
Proserv provided high bandwidth communications and co-exist technology with the existing subsea system, meeting all client performance requirements.
Offshore Service Delivery
Deployment of the Open Communications Hub (OCH) subsea
Integration with existing subsea infrastructure alongside FMC KOS 150 modems
Installation of the AC power control system topside for subsea power distribution
Commissioning of power and comms interfaces aligned with Shell’s topside equipment
Hook-up and testing of subsea power via Electrical Distribution Units (EDUs)
Verification of subsea comms bandwidth (~320 kb/sec) across the power line
Integration of downhole monitoring (ATS and DTS) via fibre optic line
Conducted offshore testing to confirm OCH operation in parallel with FMC system
Delivered full handover of upgraded communication and monitoring capability while maintaining uninterrupted production
CNR ToniAdditional wells
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Client:
CNR Aberdeen
Location:
Toni Field
Equipment:
Open Communications Hub (OCH), Subsea Control Modules (SCMs)
CNR Toni – Additional WellsProserv’s Solution
Proserv deployed its Open Communications Hub (OCH) alongside two of its latest generation Subsea Control Modules (SCMs) to deliver a flexible and future-ready upgrade. The OCH provided seamless integration with the existing subsea architecture, while the SCMs introduced enhanced functionality and reliability.
Importantly, the existing topology—featuring separate communications and power—enabled Proserv’s system to co-exist with the incumbent infrastructure. By utilizing the existing umbilical power cores and sharing services with the original system, Proserv ensured continuity of operations while adding modern capability.
Offshore Scope
Work Deployment of Open Communications Hub (OCH): Installed subsea to interface with existing infrastructure, providing a gateway for communication between the new SCMs and incumbent system.
Installation of Two Latest-Generation Subsea Control Modules (SCMs): Integrated onto the Toni Field subsea trees, enhancing control and monitoring functionality.
System Integration with Existing Topology: Connected the OCH and SCMs to utilize the existing umbilical power cores, enabling shared services with the incumbent control system without disruption.
Testing and Commissioning Offshore: Conducted functional verification of communications, power sharing, and system redundancy to ensure reliable operation alongside the legacy controls.
Operational Co-existence Strategy: Enabled parallel operation of Proserv equipment with the original system, securing continuous production throughout the offshore campaign.
Client Testimonial“Proserv stepped up to the challenge of providing a co-exist controls solution to ‘extend and enhance’ our ageing subsea asset where no viable solution was available from the OEM.”Paul Hunter – CNR Aberdeen
Woodside ShenziHIPPS
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Client:
Woodside
Location:
Shenzi North Field, Gulf of Mexico
Equipment:
HIPPS, Subsea Controls, SIL-3 Protected Subsea Modules
Woodside Shenzi
Proserv, in collaboration with Trendsetter Engineering, supplied and commissioned the high-integrity pressure protection system (HIPPS) alongside field-proven subsea controls to support Woodside’s Shenzi North tie-back project. This involved deploying Proserv field service engineers and technicians offshore in the Gulf of Mexico to install, integrate, and bring online SIL-3 protected subsea modules on two new wells connected to the existing Shenzi platform.
Deployment & commissioning offshore
Proserv’s technicians were embedded with Woodside’s commissioning team to install and test HIPPS modules and umbilical connections.
Umbilical monitoring and testing
Their field support team performed pre- and post-installation testing (pressure checks, electrical resistance) to ensure integrity during subsea operations.
Subsea systems integration
Configured controls and safety systems to tie into the Shenzi tension-leg platform, integrating Trendsetter’s manifolds and Gilmore quick exhaust valves.
Shell ArranProject Background
Proserv have supplied a complete subsea control system to Shell to accommodate 5 subsea wells.
These wells are spread in to 3 separate locations tied in to 3 subsea manifolds (Tie in structures).
These wells are separated into the initial single well. This well is the Columbus well (COL) which is tied in to the Columbus Tie In Structure following from a 37.4Km step out from the Shearwater Platform.
From the Columbus Tie In Structure there is an additional step out of 14.3Km to the Arran South field. This comprises of Arran South Tie In Structure and 2 additional wells named AS2 and AS3.
Proserv subsea service team played a pivotal hands-on role in bringing the system online:
Site Integration Testing
Conducted comprehensive integration tests to verify mechanical, hydraulic, and electrical compatibility across all tie-in structures and control modules.
Umbilical Communication Checks
Ensured seamless communication systems, using both fibre and Proserv’s high-speed copper powerline technology for redundancy and robustness.
Installation & Commissioning
Deployed and commissioned all hardware including SCMs, OCHs, SDUs, and HPU across the three field locations.
Harbour TolmountIntegrated system
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Client:
Harbour Energy (formerly Premier Oil)
Location:
Tolmount East Field, North Sea
Equipment:
SCM, SDU, EDJBs, HPU, MCS
Harbour TolmountProject Background
In 2021, Proserv Controls partnered with Dril-Quip to develop a subsea control package compatible with Dril-Quip XTs, enabling full control packages for clients. The Tolmount East project marks the first deployment of this integrated system for Harbour Energy (formerly Premier Oil), a major North Sea producer.
Solution
Proserv’s full subsea system delivery includes Subsea Control Module (SCM), Subsea Distribution Unit (SDU), Electro-Hydraulic Distribution Junction Boxes (EDJBs), Hydraulic Power Unit (HPU), and Manifold Control System (MCS).
Scope of Work
Installed the SDU onto the manifold
Mount stand-alone equipment onto the SDU
Perform leak testing on all installed components
Verify power supplies to all SDU equipment
Conduct communications checks to confirm full functionality
Installed HFL and EFLs to the Manifold and test the SSIV Valve
Installed and commissioned the HPU, MCS, SSIV and TUTU system
Apache FieldsSubsea Services
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Client:
Apache
Location:
Callater, Far North Triassic, Aviat
Equipment:
SCMs, MCS, OCH, HPU, SCMMB, Umbilical Jumpers, Accumulators
Summary of Work Completed for ApacheCompleted Work for Apache
Contract Management and Dedicated Service Project Engineer
Subsea Maintenance In House
SAM checks; Factory Acceptance Testing (FAT) on SCMs
Master Control Station (MCS) & Software Upgrades
+20 Site Integration Tests
Operator Training
Offshore practical sessions
Classroom-based theoretical training
Power & Communications Testing
Installation & Commissioning
Full scope of Proserv subsea products for Apache fields
SCM Change-outs
Preventive Maintenance (PMR)
Proserv-owned equipment
Subsea HPU (Hydraulic Power Unit) Modifications and repairs
Umbilical Jumper Modifications
Obsolescence Management
Pre-Deployment Preparation
SCMMB (Subsea Control Module Manifold Block) Repairs
Open Communications Hub (OCH) Upgrades and repairs
Hess – StampedeProject Background
In December 2014, Proserv secured a contract from Hess for a 12-well subsea control system covering subsea electronics modules (SEMs), subsea control modules (SCMs), and associated topside/subsea interface equipment for the Stampede field in the Gulf of Mexico.
For the Stampede deepwater development, Proserv’s service scope included a wide array of subsea controls lifecycle activities, supporting Hess Corporation from initial system design through to field deployment and commissioning.
Global execution footprint: The work spanned multiple Proserv facilities — SEMs/SCMs designed in Great Yarmouth (UK), supported from Trondheim (Norway), with final testing, servicing, and integration in Houston (USA).
Scope of WorkOffshore Commissioning & Installation Support
Subsea system installation
Commissioning of control systems on the production trees
Verification of signal integrity and valve actuation from MCS to SCM
Troubleshooting and adjustments during first-oil startup sequences
Ongoing aftermarket support:
Preventive maintenance
Troubleshooting electrical and hydraulic issues
Software and firmware updates
Replacement of consumable components like filters or connectors
Lifecycle Management
Spare parts strategy and provisioning
Condition monitoring over the asset lifecycle
Potential upgrades and obsolescence management planning for long-term reliability
Repsol – Cayley and ShawProject Background
Proserv partnered with Repsol to deliver comprehensive integration, testing, and commissioning services across the CAYLEY & SHAW fields. The project scope included mechanical, hydraulic, and electrical integration of subsea and topside control systems to ensure robust and reliable operations.
Key Services Delivered By the Service Team1. Site Integration Testing (SIT)
Conducted end-to-end system verification across hydraulic, mechanical, and electrical interfaces. Validated tie-in compatibility between SCMs, SDUs, OCHs, and topside systems. Confirmed redundancy and reliability of control and monitoring signals across all equipment.
2. Umbilical Communication Checks
Performed communication testing via both fiber optic and Proserv’s high-speed copper powerline technology, ensuring resilience and redundancy. Verified seamless data transfer across MCS, SCMs, and sensors for real-time control and monitoring.
3. Installation & Commissioning
Deployed and commissioned critical hardware, including SCMs, SDUs, OCHs, and TUTUs. Installed, flushed, and tested HPU and SSIV panels to ensure hydraulic performance and safety compliance. Integrated pressure and temperature transmitters, GLFMs, and WIFMs for accurate field monitoring.
4. Ongoing Service Support & Maintenance
Following successful installation and commissioning, Proserv continues to provide comprehensive aftercare services. This includes routine inspection, preventive maintenance, and on-demand troubleshooting across all subsea and topside assets. By leveraging field-experienced engineers and remote monitoring capabilities, Proserv ensures system integrity, minimizes downtime, and supports Repsol in achieving long-term operational reliability and production efficiency.
Service and Capabilities: What we do
Core Services
Essential support to keep you running.We deliver the critical services that keep your operations safe, compliant, and moving forward — whether you’re planning routine maintenance or responding fast to a fault.
EFATs, SIT, Installation, Commissioning, Life of Field Services Agreements, Decommissioning
Subsea System Maintenance onshore or offshore
Equipment Overhaul / Modification onshore or offshore
Refurbished Subsea Systems
Supply of Subsea Parts Goods (such as HFL, EFL, EPU, Stab Plates, SEM)
Identify areas for system improvement including other OEM equipment
What We Work On
From subsea distribution units to subsea modules — we’ve got it covered.Our teams support a wide range of control and distribution systems, across subsea environments.
MCS, EPU
Subsea HPUs
Umbilical interfaces
SCMs, SEMs, OCHs
Subsea distribution systems
Test stands and SCM Transit Frames
Subsea Systems
Obsolescence & Upgrades
Stay ahead of ageing infrastructure.Our obsolescence strategies reduce risk, extend asset life, and keep your systems fully operational.
Identification and component reviews
Stocked spares and last-time buys
Redesigns using standardised components
Emulation and upgrade paths
Dashboard-enabled monitoring and reporting
People & Expertise
Real people. Real experience. Global reach.Our teams combine deep technical knowledge with hands-on field experience. Whether offshore or onshore, Proserv engineers are ready to support your systems — every step of the way.
Subsea System specialists
Multi-discipline engineering teams
Specialist Technicians
24/7/365 Service Team on-call support
Seamless project support from planning to execution
12+ fully equipped global service hubs
Maintenance & OverhaulEnsuring long-term system integrity
Proserv’s maintenance and overhaul services are built around reliability, responsiveness, and long-term asset performance. Whether supporting subsea or topside systems, our engineers deliver complete support — from inspection and testing through to overhaul, recertification and upgrades.
Subsea Workshop-Based OverhaulsFull rebuild, testing, and recertification services
Subsea Workshop-Based OverhaulsFull rebuild, testing, and recertification servicesProserv’s global network of service centres is fully equipped to overhaul and upgrade a wide range of products / components. This includes full strip down, diagnostic testing, recertification and performance restoration.
Proserv Subsea Control Modules or other OEMs SCMs
Subsea Accumulator Modules
Test Stands
OCHs
MCS software changes, modifications, or upgrades
TPCUs
12 monthly testing of SCMs, Test stands, Electrical / Hydraulic Flying Leads and SAMs
Workshops in: Great Yarmouth, Stavanger, Trondheim, and Houston.
Offshore scopesRapid response, real-world reliabilityWhen workshop isn’t an option, our field engineers can inspect, repair, test or replace systems at the offshore platform or DSV. We bring rental equipment, tools, spares, and expertise to you.
All supported by 24/7 global technical access and stocked critical spares.
Onshore scopesComprehensive lifecycle and operational supportWhen workshop isn’t an option, our field engineers can inspect, repair, test or replace systems at your operational base. We bring rental equipment, tools, spares, and expertise to you.
All supported by 24/7 global technical access and stocked critical spares.
Case Studies
SCM Recovery
In response to hydraulic fluid leakage from a Subsea Control Module (SCM) in the Catcher Field, Proserv and Harbour Energy undertook a full-scale recovery and retrofit campaign.
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MCS Preventative Maintenance Routine
Proserv has a longstanding relationship with the Forties Alpha platform, having supplied two Master Control Stations (MCS): the Bacchus MCS in 2011 and the Aviat MCS in 2015. Proserv was engaged to carry out a Preventative Maintenance Review (PMR) under live operating conditions.
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Apache Partnership
Apache required more than a vendor; they needed a partner capable of managing the complete lifecycle of their subsea assets. Proserv stepped forward to deliver exactly that, combining deep subsea heritage expertise with comprehensive operational support and future-focused solutions.
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Case Study:SCM RecoveryProject BackgroundIn 2023, a Dril-Quip Subsea Control Module (SCM) from the Catcher Field’s CI1 location was recovered following reports of a hydraulic fluid leak. The intervention confirmed that hydraulic fluid was leaking from the gas end valve assembly of one of the three low-pressure (LP) accumulators installed on the SCM.The faulty SCM was returned to Proserv’s Great Yarmouth facility for detailed inspection and root cause analysis.Findings
The gas end valve was fabricated from low-grade stainless steel (SS 304), which is not corrosion-resistant in subsea environments
The component was not connected to the SCM’s cathodic protection system, leaving it vulnerable to galvanic corrosion
Corrosion was confirmed as the likely failure mechanism
The associated accumulator bladder was also found to be damaged; however, it remains unclear whether this failure preceded or resulted from the gas end valve issue
Corrective Action PlanUpon identifying the issue, Harbour Energy initiated a campaign to recover and upgrade all 24 SCMs in the field. The key upgrades include:
Replacing the LP accumulator gas end valve assemblies with corrosion-resistant SS 316 components
Installing earth bonding to ensure future protection via cathodic protection
Refurbishing two SCMs (Unit 10 and 14) at Proserv’s Great Yarmouth facility to serve as operational spares
Scope of Work - Onshore (Proserv Great Yarmouth)
Development of new test procedures and engineering drawings
Load testing and replacement of affected components, including:
Gas end valve assemblies
LP accumulators
Filter assemblies
Removal of all calcifications from anodes to prevent system contamination
Cleaning of all accessible external stainless steel components
Assembly of upgraded SCM housing and completion of all required testing
Scope of Work - Offshore (Proserv Scope)
Removal of SCM side panels and top plates
Initial visual inspection of internals
Secondary wash down with panels removed
Detailed inspection and assessment of LP accumulator gas end valves
Pre-charge checks and top-up of LP / HP accumulators
Removal and replacement of affected gas end valve assemblies
SCM pre-deployment checks following retrofit
Results & Observations
12 out of 14 SCMs (86%) recovered exhibited significant corrosion of the LP accumulator pre-charge components
SCM 18 (BP3) was quarantined after an unsuccessful recovery attempt by vessel contractor, where it fell to the seabed. It was replaced offshore by SCM 10
SCM 22 was recovered and found to have a pre-fitted earth strap. Dril-Quip confirmed that SCMs 22 and 20 had previously been upgraded to the latest revision
SCM 11 was upgraded onshore at Proserv to the latest specification
SCM 19 (CP4) was successfully retrieved and returned onshore for rework. It was replaced offshore by SCM 14
ConclusionThe campaign has effectively identified and mitigated a systemic corrosion risk to subsea infrastructure caused by suboptimal material selection and insufficient cathodic protection. The proactive retrofit program significantly enhances system integrity and operational reliability across the Catcher field.
Client:
Apache
Location:
Forties Alpha platform
CASE STUDY:
MCS Preventative Maintenance RoutineProject Background
Proserv has a longstanding relationship with the Forties Alpha platform, having supplied two Master Control Stations (MCS): the Bacchus MCS in 2011 and the Aviat MCS in 2015. Both units are vital to the platform’s control of its subsea or tied-back wells during gas lift or tree valve sequencing and performance monitoring. Proserv was engaged to carry out a Preventative Maintenance Review (PMR) under live operating conditions.
The challenge was clear: complete essential maintenance activities without disrupting production. A maintenance strategy and detailed set of procedures were developed to ensure safe and effective delivery.
Why Proserv?
Proserv was the natural partner for this work, having designed and installed the original MCS units. Our intimate knowledge of the systems, combined with a responsive, safety-focused project team, allowed us to deliver with precision under strict operational constraints.
Our engineering teams’ expertise across both hardware and software ensured effective planning and execution, minimising risk and maximising efficiency while maintaining full production.
Scope of Work
As part of the PMR, Proserv performed a series of detailed inspections and remediation, including:
Visual inspection of both MCS units and internal components
Full software backups
Verification of AC and DC voltages and current levels
Examination of Protective Earth (PE) and Instrument Earth (IE) systems
Monitoring and verification of Line insulation resistance on channels A and B
Inspection of cooling fan performance and filter element condition
Outcome & Future Readiness
By carrying out this PMR under live operating conditions, Proserv helped the client:
Maintain full operational continuity
Confirm the health and reliability of two critical control systems
Reduce short-term failure rates and unplanned interventions
Extend the planned performance of installed equipment
This is a prime test of Proserv’s wider commitment to supporting clients with their field-life services and long-term equipment strategies, ensuring that ageing assets perform safely and effectively well into the future.
Client:
Apache
CASE STUDY:
Apache PartnershipOverview
Apache required more than a vendor; they needed a partner capable of managing the complete lifecycle of their subsea assets. Proserv stepped forward to deliver exactly that, combining deep subsea heritage expertise with comprehensive operational support and future-focused solutions.
Over many years, Proserv’s Great Yarmouth facility has become a long-standing engineering and equipment partner to Apache in the North Sea. Together, we have delivered a suite of solutions in support of life of field maintenance and life extension of Apache’s offshore assets. While activity has slowed in the past 12 months due to UK sector conditions, the partnership continues to be underpinned by trust, performance, and shared commitment to long-term reliability.
Partnership in Action
From the outset, Proserv’s integrated approach ensured clarity, accountability, and technical assurance. A dedicated service project engineer and robust contract management structure established consistent communication and delivery discipline.
With in-house subsea maintenance, factory acceptance testing (FATs), master control station (MCS) upgrades, and over 250 site integration tests successfully completed, Apache gained full confidence that every system was deployment ready.
Empowering People
Beyond equipment and systems, Proserv invested in Apache’s teams. Tailored operator training, combining classroom theory with offshore practical sessions, equipped personnel with the knowledge and confidence to manage subsea control systems effectively.
Offshore Support
Proserv’s offshore services covered the full spectrum of subsea operations: installation, commissioning, subsea control module (SCM) change-outs, accumulator replacements, towhead and bundle controls testing, and preventive maintenance across both Proserv-owned and OEM equipment. These efforts reduced downtime and ensured continuity of safe operations.
Extending Asset Life
Through obsolescence management, hydraulic power unit (HPU) modifications, umbilical jumper upgrades, open communications hub (DCH) enhancements, and advanced testing procedures, Proserv has helped Apache extend the life of its subsea assets, maintaining high performance standards and operational readiness.
Future Readiness
Rapid access to critical spare parts, rigorous pre-deployment preparation, and advanced testing methods have allowed Proserv’s systems to stay one step ahead of potential challenges.
Scope of Services Delivered
Contract management & dedicated service project engineer
In-house subsea maintenance, including FATs on SCMs
Master Control Station (MCS) software upgrades
250+ site integration tests
Operator training (classroom and offshore sessions)
Power & communications testing
Installation & commissioning
SCM change-outs
Preventative maintenance on both Proserv and OEM equipment
Subsea HPU modifications & repairs
Umbilical jumper modifications
Obsolescence management
Pre-deployment preparation
DCH upgrades & repairs
Advanced testing procedures
Subsea parts supply
XT SCM/FM removal
Offshore accumulator replacements
Towhead & bundle controls testing (onshore)
Results
This integrated and future-focused approach has transformed Proserv’s role from supplier to trusted partner. Apache today relies on Proserv not just for technical solutions, but for confidence knowing that whenever and wherever support is needed, Proserv will deliver.
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The Team
Paul CookDirector – Subsea Services
paul.cook@proserv.comLinkedIn
Luke WassellSales Director Far East and Asia
Luke.Wassell@proserv.com
Simon AndrewSales Director UK, Europe & West Africa